Tel: 01535 662593 Email: mknengineeringltd@btconnect.com Office: MKN Engineering Ltd Unit 1. Hansons Works Marley Street Keighley West Yorkshire BD21 5JX

PRODUCT AND SERVICES

COVERFILL FIBRE SYSTEM

The Coverfill systems are designed to convert fibre by opening and blowing into a pre-made case or cover (see videos above). The unit is suitable for the filling of cushions, pillows and upholstery. The equipment is free standing and simple to operate. Fibre is hand fed from the bale, hopper or bin on to a driven feed conveyor. The fibre is worked gently and opened prior to being blown into a pre-made case. The filling rate is controlled by means of a foot pedal by the operator, to ensure even fibre distribution within the case. The cover fabric must allow the free passage of air, and optimum results are achieved by using hollow or conjugate polyester fibres.


Coverfill Systems are delivered fully assembled and pre-wired requiring only a 3 phase mains connection, clear site and even floor. No bolting down is required.

MK 4 Machine With Table And Hopper

MW-Medium Width Machine

Technical details


Conveyor width

Installed power

loading is:

Feed Conveyor

Opener fan

Delivery fan

Floor loading

Floor space

 

MK 4 Machine

355mm


0.25kw

5.5kw

2.2kw

595 kilos

2300x1020x1560mm

(LxWxH)

MW Machine

225mm


0.25kw

4.0kw

1.1kw

425 kilos

2100x890x1540mm

(LxWxH)

For the past 20 years, Coverfill equipment has performed successfully worldwide, offering reliability, high performance and minimum after sales and maintenance costs.


The full system comes complete with machine, hopper to keep fibre in and off the floor and table-workstation with integrated digital weigh scales so as to keep every cushion the same weight. The workstation has intermediate shelving for cover stock.


Filled cover weights can vary from 200 grams up to 5 kilos.


Feather/Foam Crumb Case Filler equipment is for down, down/feather mix, curled feather or poultry. Also Foam Crumb and short staple length fibre.


The system is versatile, and designed for the smaller converter with outputs dependent upon product mix of up to 5500 - 6000 kilos per single shift working week. The production balance is achieved by one operator feeding an aireated chamber working in tandem with a colleague at the filling nozzle.


The cases to be filled, either regular or channelled are pre-sewn to leave an access point of 100mm nominal to receive the delivery nozzle.


The access should allow free cloth gathering around the nozzle for operator convenience but without allowing air to escape and overspill.


The operation is completed by check weighing , case closure, brushing and packing.


The system is user and environmentally friendly with recirculation and sweeper points to collect overspill.


Feather can be drawn from a bin/container or directly from a sack.


The equipment is delivered fully assembled or if necessary, can come in 3 sections for ease of access.


The services required are 3 phase electric (6.7 kw) and air at 3 bar-45psi for the diverter switch.


Floor Space: 5400 x 1120 x 2950mm (L x W x H)

Floor Loading : 575 Kilos


The operation is compact, easily operated and maintained but above all, highly cost effective.

MKN Engineering will be pleased to advise on any possible feather filling applications.

 

Feather Machine With Table To Sewing Machine


Here are just some of the varied services we can provide as well as our manufacturing :-


  • Bespoke design and manufacture of fabric inspection and handling machinery
  • Fibre opening and blowing machinery for the upholstery, cushion and pet bed industry
  • Feather blowing/filling machines for the cushion industry
  • General engineering
  • Welding
  • Fabrication
  • Machining
  • General engineering repairs
  • Batch work or one offs


MKN Engineering also are pleased to offer service and spare parts for the range of Cappa sample cutting machines that Emberfern of Leeds West Yorkshire used to supply. We also supply cloth drill bits for the Mercury cloth drills.


We are pleased to offer service to our machines, once installed, and continue to work with our customers making sure the after care is second to none.

 

Contact MKN Engineering

Speak to us on 01535 662593 or E-mail info@mknengineeringltd.com

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